Developed by REM Surface Engineering, ISF, or “Isotropic Superfinish”, is a polishing treatment for machined metal components that eliminates the imperfections left over by the machining process. The REM ISF Process removes the asperities that are inherent in the manufacturing process. 1 µm or less in 4 minutes. REM ISF is a chemical accelerated vibratory finishing process. 1. Necessary cookies are absolutely essential for the website to function properly. Read More January 16, 2024 - January 17, 2024This website uses cookies to improve your experience while you navigate through the website. The REM’s isotropic superfinishing technologies are value-adding and performance-enhancing improvements to conventional machining operations. The ISF Process shall a suite of chemically. REM offers custom development and manufacturing of process aids for use with REM’s technologies—the ISF ® Process, the Rapid ISF ® Process, and the Extreme ISF ® Process . The REM ISF process is becoming popular on ring-and-pinions and gearsets. The treatment is progressive, and different surface quality results can be expected for different durations. Ferrium® C64, SAE4140, SAE9310, Pryowear® 53) Maraging and. Some designers take advantage the consistency of ISF process control, and compensate for the slight amount of material removal in the manufacturing stage, which allows them. In very simplified terms, the “peaks” left on metal parts by various manufacturing processes are removed using vibratory. REM’s isotropic superfinishing technology (ISF ® Process) significantly extends component life, increases resistance to stress corrosion cracking. RAPID + TCT 2020. The Process is an isotropic surface finishing process that produces a non-linear, low Ra that improves wear properties and reduces friction. While our focused industries have evolved, we’ve never wavered from our commitment to quality and innovation. Instructions. The ISF Process creates a smooth, micro-textured surface for enhanced oil retention properties and is metallurgically safe. The optimization of multiple technologies, including those of REM Surface Engineering, contributed to the success of the additive manufactured faucet. These process technologies are applicable for both traditionally formed components via REM’s ISF ® Process, as well as for AM components via REM’s Extreme ISF ® Process. REM is the inventor of the ISF ® Process, the Rapid ISF ® Process, the Extreme ISF ® Process and the REM ® Process. Serious corrosion can be observed in little over an hour [2], and. S. And, as a third-generation family-owned business, we consider every employee a part of the family. Extreme ISF Process; Rapid ISF Process; REM Process; Abrasive/Neutral Processes; Benefits. The Rapid SME Show is North America’s largest 3D manufacturing event. Does the ISF® Process affect part hardness? A. By utilizing non-abrasive, high density media in conjunction with an isotropic superfinishing (ISF) chemistry the surfaces of the complementary components can be superfinished to an isotropic or random finish. A summary of the results is presented in Figure 2. 1 µm). 015” in that. REM has a range of developed, isotropic superfinishing/polishing processes for Copper alloys that are suitable for addressing the complex shapes and critical applications where Copper is being used. REM ISF Process It is a chemical - mechanical process that sequentially removes the "peaks" of a ground. The REM’s isotropic superfinishing technologies are value-adding and performance-enhancing improvements to conventional machining operations. Rapid + TCT 2021. As part of the study, four surface finishes were reviewed. | REM Surface Engineering, the inventor of the ISF® Process, the Rapid ISF® Process, the Extreme ISF® Process and the REM® Process, is a global leader in providing surface engineering solutions. What is the REM ISF (Isotropic Super Finish) Process? WARNING!!! The music. The first stage is a chemical treatment to apply a soft, one-micron-thin film to the entire surface of the gear. In January 2007, after relocating to a larger unit within the same Hainesport Industrial Park, the company invested in the technology to REM ISF® process components in-house. Headquarters: 325 West Queen Street Southington, CT 06489 860-621-6755. Superfinished journal surfaces help in two respects. In very simplified terms, the “peaks” left on metal parts by various manufacturing processes are removed using vibratory equipment in. Our patented and proprietary chemical and mechanical/vibratory finishing technologies allow for precision-controlled surface finishing of metal components via a subtractive process (Figure 3. 5 – 76 µm) of surface material to eliminate or remediate numerous different types of surface damage including wear and corrosion. Bending Fatigue; Corrosion; Durability; Lambda Ratio; Loss of. REM’s ISF® Process is a robust technique that not only removes the white layer, but also leaves a planarized, polished surface (i. Benefits of using ISF with nitrided components: Safe and accurate removal of white layer; Minimal stock removalThe ISF ® Process creates a smooth, micro textured surface that will withstand harsh conditions in motorsports, off-road, automotive, and other applications. REM’s Isotropic Superfinish (ISF®) Process solves these problems by reducing friction resulting in extended component life and increased fuel efficiency. Off Highway Handout. For traditionally manufactured steel components, REM’s ISF ® Process has been used for decades to controllably and uniformly. D. Bill Nebiolo. It is a chemical mechanical process that sequentially removes the "peaks" of a ground, cut or honed finishThe REM polishing or ISF process utilizes an isotropic superfinishing machine. Additionally, REM polishing eliminates the need to perform the standard break-in procedureREM Surface Engineering, the inventor of the ISF ® Process, the Rapid ISF ® Process, the Extreme ISF ® Process, and the REM ® Process, is a global leader in providing surface engineering solutions. '91 MR2 Turbo. REM Surface Engineering and the #ISF process is the most widely used superfinishing solution for gears from industrial gear pump, automotive, off-highway… The ISF-Process is a chemically accelerated vibratory mass finishing process patented worldwide by REM Chemicals, Inc, USA. 1 mm. REM and R6sler GmbH have this field for der developing . In this time, REM has created several custom polishing solutions for titanium to reduce roughness, component wear, and improve component cleanliness as well as numerous other. REM Surface Engineering, the inventor of the ISF ® Process, the Rapid ISF ® Process, the Extreme ISF ® Process, and the REM ® Process, is a global leader in providing surface engineering solutions. comREM’s ISF ® Process is an isotropic superfinishing process that has been proven to be extremely effective at both increasing the service life of many metal to metal contact power transfer and wear components and in recovering/repairing used, lightly damaged metal components that would otherwise be scrap and require replacement. Sale of Goods: Goods covered by this Invoice are sold subject to the terms and conditions contained herein. Glymphatic flow consists of CSF entering the periarterial spaces of the brain, penetrating into the tissue and mixing with interstitial fluid (ISF), and ultimately carrying solutes to the. REM Surface. 1 µm or less in 4 minutes. First, they experience less wear under start-up conditions when there are low speeds and marginal lubrication present at the crank journal surfaces. The ISF process is a two-step chemical and vibratory process that eliminates the microscopic peaks on metal to metal contact surfaces such as gears. A sample pinion gear tested for compressive stress showed a 70-percent increase in compressive stress over an unprocessed gear. REM Surface Engineering’s automotive process, Rapid ISF® (Isotropic Superfinishing), is able to produce a planar surface of Ra . About REM Surface Engineering. '91 MR2 Turbo. The REM’s isotropic superfinishing technologies are value-adding and performance-enhancing improvements. The process was. The gear is then placed in a large vibration bowl filled with specific non-abrasive media that begins to physically remove the film from the tallest peaks. /4,500 kgs. | REM Surface Engineering, the inventor of the ISF® Process, the Rapid ISF® Process, the Extreme ISF® Process and the REM® Process, is a global leader in providing surface engineering solutions. Goleta, California. Increase Quality, Consistency, and Accuracy. The REM Process is also capable of producing the required bright, smooth finish on steel and stainless steel. Maintained the Platoon's overall success during all missions. Acct. The REM Process solves these problems, producing a smooth, low roughness surface, perfect for end-use or electroplating, painting, or coating. Sleep architecture in humans. As a result, REM provides a variety of customizable Technical and Engineering Services to meet these needs. The REM ® Process (an isotropic superfinishing process) is ideally suited to upgrade both firearm performance and the firearm manufacturing process. REM’s business approach is to develop long term, deep customer partnerships to help you succeed in your business goals. If you are in need of a complete equipment setup, REM’s got you covered there as well. How it works: A patented solution is used in. It is a suite of isotropic finishing and superfinishing processes design to accommodate large batch volume component processing. The ISF-Process is a chemically accelerated vibratory mass finishing process patented worldwide by REM Chemicals, Inc, USA. Certainly not for consumer grade items although an unscrupulous promoter might make extravagent. Our 100% deliverable success in that initial SBIR with NASA has grown manifold; research with NASA nowREM Surface Engineering, the inventor of the ISF® Process, the Rapid ISF® Process, the Extreme ISF® Process and the REM® Process, is a global leader in providing surface engineering solutions. REM knows that the racing industry is made up of all sizes of companies, from large organizations with hundreds of employees to weekend racers working out of their home garages. Download Resource. These solutions are available both as out - sourced processing services at a REM facility or as tech-nology installations at a customer’s site. The REM ISF Process removes the asperities that are inherent in the manufacturing process. Pay Online. A reduced surface roughness value on your crank journals will not likely benefit your diesel tractor pull engine. | REM Surface Engineering, the inventor of the ISF® Process, the Rapid ISF® Process, the Extreme ISF® Process and the REM® Process, is a global leader in providing surface engineering solutions. This process combines a chemical polishing (CP) operation followed by a chemical mechanical polishing process (CMP). When our associates grow and advance in their careers, we grow as a company. REM’s REM ® Process and ISF ® Process have been used on a range of stainless steel applications for decades including decorative applications such as cutlery as well as on precision-engineered components such as airfoils. 1 Photomicrograph at 500X. Fig. Process Aids-Tooling. Additional information. This category only includes cookies that ensures basic functionalities and security features of the website. Collinsautomotive said: Reply. These ISF processes are robust, easy to automate and are. 1. e. REM Isotropic Superfinishing (REM ISF ® ) process was carried out in Best Finishing Srl (Gessate, Milano, Italy) by means of an AV 40 vibro-finishing machine shown in Fig. From this first use of isotropic superfinishing on bearings, the process jumped into the gearing world via the motorsport industry. By safely, removing these microscopic peaks, the ISF Process leaves a much more uniform surface that reduces friction and allows for increased lubrication capability. They are ground, isotropic superfinished (REM ISF®) and tungsten incorporated diamond-like carbon coating (W-DLC) which is a wear resistant coating. " Pay Online; About. REM’s ISF ® Technologies are commercially available processes used to decrease surface roughness and improve surface texture. Handouts ISF® Process for Aerospace Gears &. It is. REM ISF, coupled with a preliminary sandblasting process, has proved to be technologically feasible. of torque capacity and is capable of engines speeds of 8,000 RPMs with shifts at 7,500 RPMs. gear mesh frequencies and a 1 dB overall reduction in the cabin sound pressure level based on the application of the ISF Process. The process is said to reduce friction which can lead to improved shifting, increased parts life, increased power to the wheels and reduced lubricating-fluid temps. Our quality program is based on continual improvement to eliminate defects, improve quality, customer service, and value to our customers. The CP was performed by immersion in a robot controlled chemical polishing bath. The patented ISF ® process is the ideal combination of chemical and mechanical surface finishing. ) The ISF Difference. A joint evaluation of ISF was conducted by REM Surface Engineering (hereafter REM) and the Rolls-Royce Corporation in Ref. This process combines a chemical polishing (CP) operation followed by […] Learn More. The REM® Process is REM Surface Engineering’s original, break-through chemically accelerated surface finishing technology for traditionally manufactured components. Overall, the REM ISF process was found to be suitable for finishing additively manufactured components made of a difficult-to-cut Ti-6Al-4V alloy. Units. Main attention is paid to limitation analysis. With precise control and timing, REM’s ISF Process is able to remove controlled, microscopic amounts of surface metal (as little as 0. The REM ® Process is REM Surface Engineering’s original, break-through chemically accelerated surface finishing technology for traditionally manufactured components. If you have parts that would like to have ISF processed that are not composed of one of the listed materials or metals, simply contact REM Surface Engineering for more information. 60 @ 150. The ISF Process creates a smooth, isotropically micro-textured surface which results in improved component performance, lower operating temperatures, and reduced noise and vi-REM’s isotropic superfinishing technology is built around our proprietary processing and consumables. 0002 – 0. REM’s Isotropic Superfinish (ISF®) Process solves these problems by reducing friction resulting in extended component life and increased fuel efficiency. Pay Online;. erfinish (ISF® ) Process is a value adding and performance enhancing improvement to conventional machining operations such as grinding and lapping. The REM ISF process has two stages. REM offers the Extreme ISF Process as an outsourced solution or as a complete technology installation. 125 kg of FMX 15*15 ACT abra sive inserts. Nonetheless, the total primary energy required for the two unit. The REM Isotropic Superfinish (ISF®) Process is a value adding and performance enhancing improvement to conventional machining operations such as grinding and lapping. I have personally and actively been involved over the past four years working to qualify the REM ISF process for use on Army helicopter platforms. This post-process surface finishing cell has been designed to take advantage of REM’s chemically accelerated process technology to maximize cost efficiency while minimizing cycle time. (ISF®) process on the corrosion resistance of a variety of gear steels. REM Surface Engineering's ISF® Process Overview. Then tighten the set pin. The ISF Process is an environmentally safe, valuing adding, and proven metal finishing methodology. REM Surface Engineering, the inventor of the ISF® Process, the Rapid ISF® Process, the Extreme ISF® Process and the REM® Process, is a global leader in providing surface engineering solutions. Please fill out the information. The photo below shows the crystal density of Crown Race Gears as it transitions from the extremely hard gear tooth surface seen on the right to the softer, less dense composition found towards the gear core on the left side. News; Events; History; Quality; Affiliations; Our Team; Vision, Mission & Values; Careers; Technology. Each of these unique technologies offer clients value and superior performance. '93 RX7 9. These processes can be applied to exterior surfaces as well as internal channel applications (including cooling channels) and have been proven to produce low. In every test performed to date, and there have been many, each with hundreds of hours of very demanding tests, ISF has proven to improve our. In addition, the polished surface increases gear fatigue strength because it leaves a finished radius on edges and removes many surface irregularities that create microscopic stress raisers. ISF Process; Extreme ISF Process; Rapid. Pay Online; About. #20. 1-F139 along side our friends at Granutools, Additure, and Metal Powder Works. , Ra <0. ) to Ra 0. It is used when high-quality parts need to be finished as gently as possible. REM Surface Engineering’s ISF Process Overview. 1. The Rapid ISF Process increases fuel efficiency and power density and is compatible with. Post Reply. These high temperatures cause wear and over time reduce efficiency and eventually create the need for replacement. FOR IMMEDIATE RELEASE. The increase in component life is a result of a flatter contact surface, which. Booth 3527 Join us for presentation by Dr. REM Surface Engineering, the inventor of the ISF® Process, the Rapid ISF® Process, the Extreme ISF® Process and the REM® Process, is a global leader in providing surface. GFX Rear Gear Break-In Procedure. Quantities of interest such as friction and bulk temperature are more easily and less expensively measured than performing actual gear testing. The ISF Process is able to repair damaged nitride components and can repair some component assemblies, thus reducing manufacturing steps/costs. Reduce Scrap Rates. Whilst Additive Manufacturing is undoubtedly having a huge impact on the design and manufacture of rocket propulsion systems, most notably combustion chambers and nozzles, the Achilles’ heel of all AM process is. Reduce friction and wear on metal components with the REM’s ISF Surface Finishing process! It is NOT just a coating, acid or polish, it is a chemically accelerated vibratory mass finishing process patented worldwide by REM Chemicals, Inc. REM can also upgrade existing vibratory and mass finishing installations to REM’s process technologies. ISF® Isotropic Superfinish Process. The International Journal of Advanced Manufacturing Technology. REM Surface Engineering’s ISF Process produces a surface that has several key advantages over other “superfinishing” techniques. That is why here at Global DriveTrain, we offer the capability of REM Isotropic Surface Finishing. Inventors of the ISF® Process, REM is the world leader in superfinishing, metal finishing and surfacThe surface finishing process was performed by REM Surface Engineering, using their Extreme ISF Process®. a specified ISF process for the repair of wind turbine planet gears is known to remove 0. REM’s isotropic superfinishing technology is the only Wind Turbine Refurbishment method that is proven to lower O&M costs while increasing gearbox life, gear performance, and operating safety margins. Units. The samples were subjected to a sandblasting process which, on average, lasted 20 min per part, in which a 60-mesh white corundum (aluminum oxide) was used. Eng’r; Midwest U. Bottom line: this process works. The study began because IGA was detected on some test specimens which had been treated by one of REM’s ISF aerospace gear processes. Stop by our booth and check out how REM can help you. '95 Supra Turbo Billet GT42-76 1050whp 9. Critical gear profiles, exotic alloys, ultra-low roughness requirements, we’ve got. . The REM’s isotropic superfinishing technologies are value-adding and performance-enhancing improvements to conventional machining operations. REM has developed these consumables over our. Although it’s not the only isotropic superfinishing process available, it has shown the widest scope of capabilities in terms. Nor Cal, CA US. Stay up-to-date with the GearFX Newsletter. REM Surface Engineering is the pioneer and undisputed leader in the field of metal surface finishing. It employs mass finishing equipment in conjunction with accelerated refinement chemistries that are non-hazardous and environmentally friendly. The REM Isotropic Superfinish Process is a value adding and performance enhancing improvement to conventional machining operations such as. A. The energy requirements and the costs of this finishing operation (even when including the. The Extreme ISF® Process The Extreme ISF® Process is a suite of chemical and chemical-mechanical surface finishing solutions in-cluding low and high energy isotropic superfinishing technologies. In all cases, the improved surface roughness and surface texture characteristics of REM’s ISF Technologies make them a strong approach to nitrided white layer removal. A joint evaluation of ISF was conducted by REM Surface Engineering (hereafter REM) and the Rolls-Royce Corporation in Ref. As one of the folks working to implement this technology within the military helicopter community I can tell you "ISF'ing" your gears is the. +44 (0) 1480 210756. Testing on a second ISF specimen set produced similar results. The ISF® Process for REM Extend component life during a loss of lubricant event, increase resistance to scuffing, and reduce contact fa - tigue with REM’s ISF® Process. The REM’s isotropic superfinishing technologies are value-adding and performance-enhancing improvements to conventional machining operations. REM’s ISF ® Process is a chemically accelerated isotropic superfinishing process that is ideally suited to process critical, blood-contacting components to achieve the optimum edge radius and surface finish while preserving critical geometries. REM’s processes can be applied to exterior surfaces as well as internal. Call or us In-house REM Polishing process by Weddle Industries Reduce friction and extend the life of your driveline components. REM Surface Engineering, the inventor of the ISF® Process, the Rapid ISF® Process, the Extreme ISF® Process and the REM® Process, is a global leader in providing surface engineering solutions. 73 Gear Set that I recently sent to have the REM ISF Processed performed on the ring and pinion. 17-4, 15-5, 316/316L) Carbon Steels (ex. com was established in 1981 as a manufacturer of custom transmission systems including gear sets, shafts and splines and power train related components predominately for (but not limited to) the Automotive Racing Industry. Combat Engineer Executive Officer / Engineering Plans Officer. Quite. . Since that time, it has become widely accepted as a solution for numerous gear failure modes and. Add to cart. This category only includes cookies that ensures basic functionalities and security features of the website. Whether you enjoy the value adding and/or cost saving benefits of the ISF Process at our facility or yours, the results are equally impressive: a significant decrease in wear resulting in longer component life, increased fuel economy, lower lubricant temperatures, and reduced operating expenses. Some of the Manufacturing Benefits of REM’s ISF Technologies: Combine Multiple Production Steps. I am happy to admit, flat is not always right! For…The REM isotropic superfinishing (REM ISF) process was then performed by means of a BF 100 BBSM vibro-finishing machine filled with 125 kg of FMX 15*15 ACT abrasive inserts. REM Surface Engineering, the inventor of the ISF ® Process, the Rapid ISF ® Process, the Extreme ISF ® Process, and the REM ® Process, is a global leader in providing surface engineering solutions. REM recently developed the Rapid ISF Process specifically for the automotive market in the effort to help improve efficiency and delivery time. 453 likes · 2 talking about this · 6 were here. As a result, the superfinishing process creates a low Ra surface on the workpiece. The ISF Process is a unique patented process that generates a non directional low Ra surface. Excited to be exhibiting at Booth # 12. Southington, CT 06489. Report of the Condition of a General Electric Transportation Systems Gearbox. The REM’s isotropic superfinishing technologies are value-adding and performance-enhancing improvements. These process chemistries are alloy matched to allow for optimal surface activation as a part of REM’s processes (ISF ® Process, Extreme ISF ® Process, REM ® Process, and Rapid ISF ® Process). Specializing in the conversion of factory automotive gearboxes and final drive systems redesigned to their. Figure 1: High cycle fatigue cycles to failure (R = 0. 003” or ~75 µm. REM Surface Engineering, the inventor of the ISF ® Process, the Rapid ISF ® Process, the Extreme ISF ® Process, and the REM ® Process, is a global leader in providing surface engineering solutions. Entry System. 1 Photomicrograph at 500X. 60 @ 150. Bottom line: this process works. The REM’s isotropic superfinishing technologies are value adding and performance enhancing improvements to conventional machining operations such. Treating gears with this process removes the microscopic peaks in the machined gear surfaces, resulting in a final Ra of 4-6 µin. REM Surface Engineering, the inventor of the ISF ® Process, the Rapid ISF ® Process, the Extreme ISF ® Process, and the REM ® Process, is a global leader in providing surface engineering solutions. These processing technologies are available via outsourced processing at a REM facility or as technology installations at a customer site. In addition to providing quality quick change rear ends, Tiger Rear Ends also offers the REM® ISF process for your motorsports related or non. The ISF Process creates a smooth, micro-textured surface for enhanced oil retention properties and is metallurgically safe. The rinse/burnish process removes the remaining oxide film from the parts and creates a matte or high-gloss finish. The REM’s isotropic superfinishing technologies are value adding and performance enhancing improvements to conventional machining operations such. 00005″ or just over 1 micron can be consistently removed), producing a resulting surface finish of Ra < 4 min or ~0. Over the last three years, he has worked on the optimization of. Machine ground or honed original surface with asperities ("peaks") During the ISF® Process the active chemistry used in the refinement stage reacts with the metal. The process requires no proprietary OEM drawings or expensive tooling and can typically be completed within a single shift. The REM’s isotropic superfinishing technologies are value-adding and performance-enhancing improvements to conventional machining operations. We'll assume you're ok with this, but you can opt-out if you wish. Chemically accelerated vibratory finishing (at REM, this is referred to as the ISF ® Process) is a form of isotropic superfinishing that has found increasing relevance. In these gear applications, surface roughness plays a critical factor in increasing pressure by. The abrasive can be in the form of loose particles or can be fused into the processing media . While other companies use abrasive machining to lap, grind, and hone individual parts, REM’s revolutionary Isotropic Superfinish Process (ISF ®) employs non-abrasive automated mass finishing which results in more efficient, uniform parts that outperform. Additionally, REM’s ISF ® Process has also been shown to be an effective method of removing mild corrosion. REM is back for the three biggest business days in motorsports and will be exhibiting our Isotropic Superfinishing (ISF®) technology at 35th. The REM Process is known to reduce cycle time. FOR IMMEDIATE RELEASE: Brenham, Texas - REM Surface Engineering is proud to announce our collaborative partnership with MTU Aero Engines to support their work in serial production of highly loaded aviation engine components through our Extreme ISF(r) Chemical Polishing technology, primarily focused on Iron-Nickel super alloys. The REM’s isotropic superfinishing technologies are value adding and performance enhancing improvements to conventional machining operations such. REM’s isotropic superfinishing technology (ISF ® Process) significantly extends component life, increases resistance to stress corrosion cracking and improves laminar flow characteristics thereby minimizing airflow frictional and turbulence losses from stage to stage by airfoil planarization leading to increased turbine efficiency. REM’s ISF Processes result in numerous financial benefits. REM’s ISF ® Process, an isotropic superfinishing process, brings a new standard of efficiency gains, extended component life and reduced part wear to customers in the Wind Turbine market. REM ISF finished internal gears and shafts. both on its own and in combination with. REM’s dedication to quality is a part of everything we do. Learn More. Part II of this paper discusses the results of a more intensive micropitting testing performed according to FVA – Information – sheet. News; Events; History; Quality; Affiliations; Our Team; Vision, Mission & Values; Careers; Technology. More info TBD. ISF Surface Versus Machined Surface Why ISF® Surfaces are superior to machined surfaced: As the load of the mating surface is increased, the lubrication film becomes thinner, and the asperities of the machine surface contact each other resulting in plastic deformation, metal debris and scuffing, not so with REM Surface Engineering’s ISF. The surface has an increased bearing ratio and enhances the lubricant retention properties of the mating. June 10, 2013 — Weddle Industries offers complete in-house REM ISF® processing for gears, ring & pinion sets, CV joints, engine parts, and many other components. REM’s “Race” product line is available to rapidly convert your basic vibratory finishing equipment into a game-changing ISF Process system. Precision AGMA Q13 gears entering the ISF process remain AGMA Q13 after ISF processing with surface finish improved typically from R a 0. Developed by REM Chemical, the ISF® process is a method of surface finishing metal components to a highly polished state (very low Ra surface roughness). Our patented and proprietary chemical and mechanical/vibratory finishing technologies allow for precision-controlled surface finishing of metal components via a subtractive process (Figure 3. REM Surface Engineering, the inventor of the ISF® Process, the Rapid ISF® Process, the Extreme ISF® Process and the REM® Process, is a global leader in providing surface engineering solutions. The REM’S ISF Process is an isotropic surface finishing process that produces a non-linear, low R a finish that improves wear properties and reduces friction. The ISF Process offers the potential to finish multiple component. The ISF Process is known to create an optimized surface texture with low surface roughness and extremely high bearing ratios. REM Surface Engineering, the inventor of the ISF ® Process, the Rapid ISF ® Process, the Extreme ISF ® Process, and the REM ® Process, is a global leader in providing surface engineering solutions. The REM ISF ® (Isotropic Superfinish) process uses a proprietary combination of vibratory finishing equipment and refinement chemicals to achieve a smooth micro-textured finish that reduces friction, improves oil retention, and increases gear durability. Weddle Industries offers complete in-house. Dyno Tested. 2. The process may work on internal surface or bores if the bore is large enough for the finishing media. Sale Consumables Sale Equipment Contract Services Supplier Terms and ConditionsAbout REM Surface Engineering. The REM’s isotropic superfinishing technologies are value-adding and performance-enhancing improvements to conventional machining operations. REM’s ISF Process Alloy Capabilities include: Titanium Alloys (ex. The typical ISF Process removal requirement (per side) is 0. The value will be approximately 0. Chemically accelerated vibratory finishing (at REM, this is referred to as the ISF ® Process) is a form of isotropic superfinishing that has found increasing relevance to the gear industry over the past decade or so. While the dimensional integrity of the part remains intact, the result is an improved. Neots, Cambridgeshire PE19 6YH, UK +44 (0) 1480 210756Working with REM to discover the REM technology that best suits each customer's unique needs and metal finishing applications. This unique superfinishing/polishing technology creates a non-directional isotropic surface. The REM’s isotropic superfinishing technologies are value-adding and performance-enhancing improvements to conventional machining operations. REM has a great deal of experience with steel and its many alloys including gear steels, spring steels, knife steels, nitriding steels, other carbon steels, tool steels, maraging steels, and other specialty steels. REM’s process equipment solutions can accommodate parts of less than 0. This upgrade package allows for higher RPM shift points under heavy torque loads, it's the perfect solution for any serious track car or enthusiast looking for the best possible shift feel and performance. 0001 – 0. Ready to start your project? Have questions? We can't wait to hear from you!REM Surface Engineering, the inventor of the ISF ® Process, the Rapid ISF ® Process, the Extreme ISF ® Process, and the REM ® Process, is a global leader in providing surface engineering solutions. This surface roughness and surface texture is generated by the tool path and the abrasive cutting stone of the machine tool. These process aids can allow for increased loading, offer masking on areas of the components that processing/finishing is not desired, speed up. Developed by REM Chemical, the ISF® process is a method of surface finishing metal components to a highly polished state (very low Ra surface roughness). IN-625, IN-718, HX) Iron-Nickel Supperalloys (JBK-75, NASA HR1) Stainless Steels (ex. REM Surface Engineering, the inventor of the ISF® Process, the Rapid ISF® Process, the Extreme ISF® Process and the REM® Process, is a global leader in providing surface engineering solutions. While the dimensional integrity of the part remains intact, the result is an improved. Dr. The Isotrpoic Superfinish Process significantly reduces wear in parts made of these materials. REM recently developed the Rapid ISF Process specifically for the automotive market in the effort to help improve efficiency and delivery time. Agustin Diaz followed by. Superfinishing Method. Among its many benefits, an ISF surface. Turbine Forum 2024. REM’s Extreme ISF ® Process Cell is compatible with all stainless steel variants including 17-4, 15-5, and 316/316L, aluminum alloys, carbon, and tool steels. Acceptance of or payment for the Goods by Buyer shall constitute acceptance by the Buyer of the terms and conditions hereof. Gary Sroka – REM Surface Engineering Brenham, TX, USA. It’s nothing but a vibratory process but infused with chemicals and ceramic media. The treatment is progressive, and different surface quality results can be expected for different durations. The REM'S ISF Process is an isotropic surface finishing process that produces a non-linear, low R a finish that improves wear properties and reduces friction. The REM’S ISF Process is an isotropic surface finishing process that produces a non-linear, low R a finish that improves wear properties and reduces friction. The surface finishing process was performed by REM Surface Engineering, using their Extreme ISF Process®. The REM ISF process reduces friction between the teeth of each gear, lowering oil and gearbox temperatures and power lost to friction. | REM Surface Engineering, the inventor of the ISF® Process, the Rapid ISF® Process, the Extreme ISF® Process and the REM® Process, is a global leader in providing surface engineering solutions. Any time two metal parts come into contact with each other, the resulting friction causes heat build up. The initial ISF roller and pin set ran for a total accumulated cycle count of 62. The REM’s isotropic superfinishing technologies are value-adding and performance-enhancing improvements to conventional machining operations. This paper discusses using a non-abrasive, high density media in conjunction with an isotropic superfinishing (ISF) chemistry. REM Surface Engineering is committed to providing superior services and products by striving to consistently meet customer expectations. It is. Surfacing-Solutions-for-Space-Applications. Other than that, I doubt if fancy superfinishing processes have actual technical merit in any but the most critical applications. The ISF Process is a unique patented process that generates a non directional low Ra surface. About REM Surface Engineering. PE19 6YH, UK. Lastly, REM Surface Engineering is a leading surface finishing supplier whose ISF® Process is widely used in precision gear applications and Extreme ISF® Process is a leading performance-enhancing AM surface polishing solution for rocket engine, aerospace, medical, and semi-conductor fabrication applications. REM has a great deal of experience with steel and its many alloys including gear steels, spring steels, knife steels, nitriding steels, other carbon steels, tool steels, maraging steels, and other specialty steels. REM Isotropic Surface Finishing Part Performance Benefits: Quieter Operation; Extend. The BTGS, showed that superfinishing significantly reduces micropitting in comparison to baseline gears. Gradl, Omar R. The ISF Process creates a smooth, micro-textured surface for enhanced oil retention properties and is metallurgically safe.